Aerospace Cleanrooms & Controlled Environments.

Ardmac delivers engineered controlled environments precisely built for the aerospace industry — where contamination control, environmental stability and technical precision determine mission-critical success. With decades of experience in regulated, high-tech construction, we provide modular and turnkey cleanroom solutions for aerospace manufacturing, testing, and R&D.

 

Partnering with Ardmac for aerospace projects means choosing a team with decades of proven experience delivering highly regulated, technical environments for sectors such as microelectronics and life sciences. Our integrated delivery model brings architecture, mechanical systems, process engineering, and validation together under one roof, reducing complexity and streamlining stakeholder management. We design flexible, future-ready cleanroom solutions that evolve with your aerospace programme, using modular construction and scalable classifications to support both current and long-term requirements. Through lean construction methods, BIM, and advanced digital tools, we improve efficiency, optimise timelines, and deliver exceptional value. Above all, our “Safety First” philosophy ensures that every facility we build protects your people, your processes, and your mission-critical aerospace assets.

Ardmac’s aerospace cleanrooms support a wide range of applications, including satellite and space-vehicle component assembly, avionics and sensor manufacturing, propulsion testing and engine part production, composite lay-up and curing, as well as the development of ultra-sensitive optics, instrumentation, and payload systems.

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Turnkey, Integrated Project Delivery

Ardmac provides a single-source, fully coordinated design-and-build service — combining architecture, M&E systems, process utilities, and validation within one contract. This unified approach reduces risk, simplifies communication, and ensures predictable delivery from concept through commissioning.

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Environmental Control & Advanced Airflow Engineering

Ardmac delivers precise control of temperature, humidity, pressure, and airflow — critical for contamination prevention and electrostatic discharge protection. Our tailored HVAC strategies, whether fully ducted or plenum-based, support high air-change rates, stable pressure cascades, and optimal filtration performance.

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Early-Stage Technical Alignment (PCSA)

Through structured early engagement, we help clients define environmental requirements, ISO classification, workflow, and future expansion needs. This upfront clarity de-risks the programme, supports accurate budgeting, and builds a technically aligned foundation for the entire project.

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Security-Integrated Design for Sensitive Operations

We embed security into the cleanroom architecture, integrating controlled access, airflow-based protection, acoustic considerations, and structural security features. This ensures both environmental integrity and the safeguarding of high-value aerospace assets.

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Cleanroom Classification, Scalability & Future-Proofing

We support clients in selecting the correct ISO or industry standard and design each facility with adaptability in mind. Our scalable cleanroom solutions allow aerospace programmes to evolve or upgrade classification levels with minimal disruption.

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Modular Construction, Off-Site Manufacturing & Rigorous Validation

Our modular systems and off-site manufacturing offer speed, repeatability, and exceptional quality. Prefabricated panels, filtration modules, and ceiling systems reduce onsite disruption and accelerate commissioning. Every cleanroom is validated against stringent aerospace criteria — from particulate control to environmental stability and containment integrity.

Why Aerospace Requires Special Cleanroom Environments

Aerospace manufacturing demands exceptional levels of precision and environmental control. Even microscopic particulates, slight humidity fluctuations, or electrostatic discharge can compromise components that must perform reliably under extreme conditions. From satellite assemblies and avionics to propulsion systems and advanced composite structures, contamination-free environments are essential to ensure performance, safety, and mission success.

Aerospace cleanrooms typically operate to ISO 14644-1 classifications, requiring carefully engineered airflow, filtration, pressurisation, and environmental stability. Ardmac designs these spaces with both current operational needs and future programme requirements in mind, ensuring that classification levels, workflow, and infrastructure can adapt as technology evolves.

Environmental and geographic conditions also influence the design of aerospace cleanrooms. Local climate variations — such as seasonal humidity or temperature swings — can significantly impact HVAC capacity, make-up air strategies, and filtration performance. Ardmac accounts for these external factors to deliver robust, resilient systems that maintain precise control year-round.

Security is another critical consideration. Aerospace facilities often require enhanced protection for sensitive equipment and processes. Ardmac integrates security into the cleanroom architecture from the start, incorporating controlled access, structural reinforcement, airflow-based protection strategies, and acoustic measures to safeguard both environmental integrity and classified operations.

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Workmen employing Smart Build at Ardmac

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Declan Hughes
Associate Director Business Development

Ardmac - email Icon  declan.hughes@ardmac.com 

Ardmac - Mobile Phone Icon +353 (0) 86 856 5528

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Enda Murphy
Chief Business Officer

 

Ardmac - email Icon  enda.murphy@ardmac.com

Ardmac - Mobile Phone Icon  +353 (0) 85 888 8340