Ardmac’s modular construction approach is leading the way in cleanroom developments. David Higgins, Ardmac’s Project Manager, and an expert in Off-Site Manufacturing, sheds light on how this innovative method can transform the building process for clients, by significantly reducing risk and time on live sites.
Understanding Client Needs
At the heart of Ardmac’s success is its commitment to understanding client requirements. David emphasises, “We conduct in-depth client workshops and requirement-gathering sessions to understand process flows, regulatory needs, environmental conditions, and space constraints.”
This collaborative approach ensures every project aligns with the specific needs of the client, facilitated through Ardmac’s clear 30/60/90/IFC Process. The term “30/60/90/IFC” refers to a common process in architecture and engineering for developing project documents, typically in the construction industry.
Customisation at Its Core
One of the standout features of Off-Site Manufacturing is its high level of flexibility, adaptability and customisation. “OSM supports a high level of customisation through interchangeable panel systems, adaptable MEP (mechanical, electrical, plumbing) layouts, and flexible HVAC integrations,” David notes. This adaptability allows Ardmac to tailor designs that precisely meet clients’ unique specifications in the cleanroom sector.
Accelerated Project Timelines
Speed is a game-changer in construction, and Off-Site Manufacturing deliver impressive results. David shares “Off-Site Manufacturing can reduce build times by up to 50% due to parallel workflows.”
By fabricating modules off-site while preparing the site, clients reduce risk and construction time on live sites, they can start operations sooner, reducing downtime and amplifying their ROI.
Commitment to Quality
Quality is non-negotiable in Off-Site Manufacturing. David outlines the stringent controls Ardmac upholds: “We apply rigorous quality control protocols, including Factory Acceptance Testing (FAT) before delivery and on-site Cleanroom Protocol training.” This comprehensive oversight ensures compliance with industry standards and client specifications through a dedicated team of professionals.
Cost Efficiency Unlocked
The financial benefits of Off-Site Manufacturing are significant, both in the short and long term. “Short-term savings stem from reduced labour, faster installation, and minimised material waste” David explains. He adds that long-term advantages include lower maintenance costs, reduced downtime for upgrades, and reusability of components, ultimately leading to substantial lifecycle cost savings.
Flexibility for Future Growth
In our rapidly evolving industry, flexibility and scalability are essential. An Off-Site Manufacturing setup allows for seamless future expansions. “Walls and HVAC units can be reconfigured with minimal disruption,” David highlights – a capability that clients particularly value in quickly evolving environments.
Sustainability Matters
Ardmac also prides itself on aligning modular construction with green building practices. “OSM minimises on-site waste and emissions while using recyclable materials and supporting LEED and BREEAM compliance. This commitment to sustainability not only enhances operational efficiency but also contributes positively to the environment.”
Modular construction uses up to 67% less energy compared to traditional construction methods, due to energy savings during manufacturing and assembly in controlled factory environments
Enhanced Collaboration
Finally, the modular construction process enhances collaboration and communication. David notes, “Continuous engagement is crucial, and tools like BIM (Building Information Modelling) facilitate this.” Regular client reviews and feedback opportunities help maintain transparency and ensure that projects are on track throughout the lifecycle.
Conclusion
With a strong focus on customised solutions, speed, quality, sustainability, and collaboration, Ardmac’s Off-Site Manufacturing solutions provide substantial advantages and savings for clients developing new cleanroom facilities.
As industries continue to evolve, Ardmac remains at the forefront with precision-built spaces, ready to meet our clients’ needs every step of the way.
About David
David Higgins is Ardmac’s Project Manager, with over 15 years of experience in the modular manufacturing sector, bringing valuable expertise that has significantly contributed to enhancing our modular capabilities. Since his arrival, David has worked closely with both our On-Site and Off-Site modular teams to refine processes and strengthen Ardmac’s position in the sector.
