Modular Testing Facility

This project consisted of a modular testing facility comprised of six external modules. The client required a readily available rental option for the testing facility. The units were to be located on an existing site, adjacent to an existing facility. The units were designed to be fully self-sufficient including HVAC and Electrical utilities. The full project was completed in 76 days. Ardmac completed the Off-Site Manufacturing (OSM) from Site-Set-up to handover in just 40 days, between 03/06/24 to 22/07/24.

Overcoming Challenges on-site

The client required a state-of-the-art modular testing facility to be constructed within a tight schedule. The Test Facility came with a list of different challenges that had to be addressed without any impact to the overall programme.

The project had to include six external modules that were fully self-sufficient, incorporating HVAC and electrical utilities. During the project, additional requirements such as electrical sockets and new M&E variations, including a chiller and compressor installation, were introduced. These changes demanded extra cabling, procurement, and additional man hours, posing a risk to the project timeline.

Electrical sockets were added to the project – This resulted in extra cabling in the ceiling, procurement of sockets and man hours to install. All of which was expected to have no impact to the overall schedule. The electrical aspect went from 5 days to 11 days due to the sheer amount of cable pulling required. However, we did have a mitigation plan in place to pull back the days lost. This was done through overlapping tasks alongside our testing and commissioning.

Further M&E Variations were added by the client – They requested a Chiller and Compressor install with all new pipework added to the project to accommodate indebt testing throughout the facility. This delayed the handover of the project, which was expected. The journey through this process is to ensure all actions are documented and reported on, giving the client a sense of confidence that the project is in safe hands.

The Solution

Ardmac, a leading international construction specialist known for delivering high-quality and innovative solutions, was chosen for the project. Ardmac’s expertise in off-site construction made them an ideal partner for this rapid project. Lean tools and efficient reporting through the project kept everything in order, it gave a sense of comfort and control to the client and most importantly, it allowed for a successful delivery. Ardmac’s meticulous planning and execution allowed them to manage the additional requirements effectively.

The Results

Despite the challenges, Ardmac successfully completed the project within the scheduled duration of 76 days, using just 40 days to complete the Off-Site Manufacturing (OSM) from Site-Set-up to handover. Through effective mitigation plans and task overlapping, the team managed to delivered the project with minimal impact on the overall timeline. The facility, consisting of six modules, covered a testing area of 106 m2 and a total facility size of 184 m2. This success demonstrates Ardmac’s capability to handle complex projects efficiently and maintain high standards in construction.

Our clients work at the forefront of innovation.​ Our innovative cleanroom solutions are built on trust, collaboration and technical expertise. ​We never compromise on safety.​